Aircraft Hangar Costs in Texas & North Carolina | JRH

Aircraft Hangar Costs: Texas vs. North Carolina

JRH Engineering and Environmental Services has overseen numerous aircraft hangar projects.

We'd like to share our insights on the costs and challenges of building hangars in Texas and North Carolina, two states with thriving aviation sectors.

Price Ranges for Aircraft Hangars

When it comes to building aircraft hangars for personal and business jets, the price per square foot can vary significantly. In our experience:

Texas

• Basic hangars: $50-$80 per square foot

• Mid-range hangars: $80-$120 per square foot

• High-end hangars: $120-$200+ per square foot

North Carolina

• Basic hangars: $60-$90 per square foot

• Mid-range hangars: $90-$130 per square foot

• High-end hangars: $130-$210+ per square foot

It's important to note that these figures exclude land costs and represent the design and construction expenses only.

Challenges in Hangar Design and Construction

Texas Challenges

• Extreme heat and potential for severe weather events

• Stringent energy efficiency requirements

• Complex permitting processes in major metropolitan areas

North Carolina Challenges

• Diverse topography requiring site-specific designs

• Coastal considerations for hangars near the Atlantic

• Stricter stormwater management regulations

Factors Determining Cost per Square Foot

Several key factors influence the cost per square foot for aircraft hangars:

1. **Building materials**: Steel vs. concrete construction

   
   

2. **Door systems**: Bi-fold, sliding, or hydraulic doors

   
   

3. **Interior finishes**: Basic vs. luxury accommodations

   
   

4. **MEP systems**: Complexity of mechanical, electrical, and plumbing installations

   
   

5. **Fire suppression**: Requirements vary based on hangar size and usage

   
   

Impact of Structure Size on Cost per Square Foot

JRH has observed that larger hangars often benefit from economies of scale, resulting in a lower cost per square foot.

However, this relationship isn't always linear. As hangars increase in size, additional structural requirements and more complex systems can offset some of these savings.

For example:

• Small hangars (5,000-10,000 sq ft): Higher cost per square foot

• Medium hangars (10,000-30,000 sq ft): Moderate cost per square foot

• Large hangars (30,000+ sq ft): Lower cost per square foot, but with potential increases due to complexity

Final Thoughts

Building an aircraft hangar in Texas or North Carolina presents unique challenges and opportunities.

At JRH Engineering, we pride ourselves on navigating these complexities to deliver cost-effective, high-quality hangar solutions tailored to each client's needs and location-specific requirements.

Whether you're planning a hangar project in the wide-open spaces of Texas or the varied landscape of North Carolina, our team is ready to assist you in creating a structure that not only meets your aviation needs but also stands the test of time.

References:

1. Texas Department of Transportation - Aviation Division. (2023). Hangar Development Guidelines.

2. North Carolina Department of Transportation - Division of Aviation. (2024). Airport Development Handbook.

3. Federal Aviation Administration. (2023). Advisory Circular 150/5300-13B - Airport Design.

4. American Society of Civil Engineers. (2022). ASCE 7-22: Minimum Design Loads and Associated Criteria for Buildings and Other Structures.

Citations:

[1] https://www.jrhengineering.net/post/tx-aircraft-hangar-design-sizes-layouts-amenities-costs

[2] https://shop.kenten-tent.com/blog/814.html

[3] https://www.shelter-structures.com/blogs/airplane-hangar-cost-2024/

[4] https://www.xlstructural.co.nz/blog/aircraft-hangar-cost

[5] https://www.thepinnaclelist.com/articles/how-much-does-it-cost-to-build-an-aircraft-hangar/

[6] https://titansteelstructures.com/prefab-building-types/how-much-does-a-metal-aircraft-hangar-cost/

[7] https://www.jrhengineering.net/post/the-feasibility-design-and-cost-of-aircraft-hangars-in-texas